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China Battery Connector Suppliers: Fully Automated Factory for Bridge-Riveted AA Connectors with High Reliability
Product Application
Application
Our production advantages are reflected in: self-developed intelligent equipment, fully automated bridge riveting technology (no manual steps), and the daily production capacity of over 2 million sets enabled by our production line consisting of over 40 machines.
Application
Bridge riveting technology eliminates the risk of spring detachment. Excellent vertical and flat precision ensures first-time-success in automated assembly.
Application
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The core advantage lies in dual assurance of corrosion resistance and solderability. Universal AA battery contact springs meet varying salt spray test durations (24/48/72 hours) through material optimization, with every plated batch undergoing solderability testing to ensure reliable performance.
Design Parameters
| Product Name | AA battery connector |
| Model | 095L |
| Material | SPCC+steel wire |
| Specifications & Dimensions | 26.2×12mm |
| Surface Treatment | Nickel plating |
| Neutral salt spray test | 24H |
| Feature | Fully automated production |
| Eco-Certification | RoHS, REACH |
Product Introduction
Our AA battery spring contacts feature a durable bridge-riveted design and are manufactured using fully automated processes, ensuring a daily production capacity of over 2 million units. They are characterized by their secure spring retention, high verticality, and superior metal flatness. Furthermore, these contacts demonstrate excellent weldability and have passed a rigorous 24-hour neutral salt spray test, guaranteeing reliability and longevity.
Frequently Asked Questions
Q
What is the daily production capacity for the AA battery connector (Model 095L)?
Our production line consists of over 40 dedicated machines, enabling a daily output of more than 2 million sets. This high capacity is made possible by our fully automated bridge riveting technology that requires no manual intervention.
Q
What materials are used in the construction of the AA battery spring contact?
The AA battery connector (Model 095L) is constructed using SPCC (cold-rolled steel) combined with steel wire, offering a balanced combination of structural strength and reliable spring performance.
Q
What surface treatment is applied, and what corrosion resistance does it offer?
The contacts are finished with nickel plating and have passed a 24-hour neutral salt spray test as standard. Material optimization also allows products to meet extended salt spray durations of 48 or 72 hours depending on application requirements.
Q
How does bridge riveting technology improve product reliability?
Bridge riveting completely eliminates the risk of spring detachment — a common issue with traditional assembly methods. It also achieves excellent vertical and flat dimensional precision, which guarantees first-time success rates in automated assembly processes and reduces production downtime.
Q
Are these AA battery connectors compliant with international environmental standards?
Yes. The AA battery connector (Model 095L) is certified under both RoHS and REACH standards, ensuring it is free from hazardous substances and fully compliant with global environmental and safety regulations.
Q
How is solderability quality assured in the production process?
Every plated batch undergoes dedicated solderability testing before shipment. This systematic quality control ensures that each connector maintains reliable weld performance and meets the standards required for consistent automated and manual assembly operations.