Hot Products
China Factory Suppliers of Fully Automated AAA Battery Connectors with Bridge Riveting and High Efficiency Production
Product Application
⚡ Application
We provide fully automated battery contact spring manufacturing solutions based on self-developed intelligent equipment. The bridge riveting process eliminates reliance on manual operations, and over 40 machines ensure a production capacity exceeding 2 million sets per day, balancing scale with precision.
✓ Application
Say goodbye to spring loosening and assembly jams. Our bridge-riveted contacts, with higher verticality and flatness, set a new standard for smooth assembly.
★ Application
🛣
Custom-shaped AAA battery contact springs, multiple material options available, corrosion resistance covering 24/48/72-hour salt spray tests. Every plated batch undergoes mandatory soldering tests, ensuring excellent and reliable performance.
Design Parameters
| Product Name | Custom-Shaped AAA Battery Connectors |
| Model | 124F |
| Material | SPCC |
| Specifications & Dimensions | 10.7×8mm |
| Surface Treatment | Nickel Plating |
| Neutral Salt Spray Test | 24H |
| Feature | Fully Automated Production |
| Eco-Certification | RoHS, REACH |
Product Introduction
Our custom-shaped AAA battery connectors feature a durable bridge-riveted design and are manufactured using fully automated processes, ensuring a daily production capacity of over 2 million units. They are characterized by their secure spring retention, high verticality, and superior metal flatness. Furthermore, these contacts demonstrate excellent weldability and have passed a rigorous 24-hour neutral salt spray test, guaranteeing reliability and longevity.
⚡
Fully Automated Production
Over 40 dedicated machines, 2M+ units/day capacity.
Over 40 dedicated machines, 2M+ units/day capacity.
🔎
Bridge-Riveted Design
Secure spring retention, high verticality & metal flatness.
Secure spring retention, high verticality & metal flatness.
🔥
24H Salt Spray Certified
Corrosion-resistant nickel plating, mandatory soldering tests.
Corrosion-resistant nickel plating, mandatory soldering tests.
✅
RoHS & REACH Compliant
Eco-certified, meeting global environmental standards.
Eco-certified, meeting global environmental standards.
Frequently Asked Questions
Q
What is the daily production capacity of your custom-shaped AAA battery connectors?
Our production facility operates over 40 fully automated dedicated machines, delivering a daily output exceeding 2 million sets. This large-scale capacity ensures consistent delivery timelines while maintaining strict quality control standards throughout each production run.
Q
What materials are available for the custom-shaped AAA battery contact springs?
The standard model 124F uses SPCC (cold-rolled steel) as the base material. We also offer multiple material options to suit different application requirements. Please contact us to discuss specific material needs, including stainless steel or other alloy choices.
Q
What corrosion resistance levels do these battery connectors support?
Our custom-shaped AAA battery connectors support corrosion resistance options covering 24-hour, 48-hour, and 72-hour neutral salt spray tests. The standard model 124F has been certified at 24H. Every plated batch also undergoes mandatory soldering tests to confirm surface quality and long-term reliability.
Q
What is the bridge-riveted design, and why does it matter for battery connectors?
The bridge-riveted design is a proprietary process developed using our self-developed smart equipment, making the riveting process entirely hands-free. It ensures higher verticality and flatness compared to conventional methods, effectively eliminating spring loosening and assembly jams. This results in smoother, more reliable assembly for end products.
Q
Are these battery connectors compliant with international environmental regulations?
Yes. Our custom-shaped AAA battery connectors are fully compliant with both RoHS (Restriction of Hazardous Substances) and REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals) directives, ensuring they meet international environmental and safety standards for global market distribution.
Q
Can the dimensions and surface treatment of the connectors be customized?
Yes, we offer customization services for dimensions, shapes, surface treatments, and plating specifications. The standard model measures 10.7×8mm with nickel plating, but our engineering team can accommodate tailored requirements to match your product design, performance targets, and compliance needs.