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China Suppliers Factory for Fully Automated 18650 Battery Connectors – Over 2 Million Sets Daily with High Quality
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China Suppliers Factory for Fully Automated 18650 Battery Connectors – Over 2 Million Sets Daily with High Quality

Introducing our advanced 18650 battery contact springs, crafted by leading China suppliers and manufactured in our state-of-the-art factory. Our core advantage lies in the fully automated bridge riveting process, enabling us to produce over 2 million sets daily with zero risk of spring detachment. These products are designed with exceptional verticality and flatness, ensuring superior solderability. Tested rigorously, they pass a 24-hour neutral salt spray test, guaranteeing outstanding quality and reliability. Choose our 18650 battery contact springs for unparalleled performance in your applications

    Product Application

    Utilizing our self-developed smart equipment, the bridge riveting process for springs is entirely hands-free

    Application

    2 Million+ Daily Output

    Assurance of Quality and Efficiency: Thanks to over 40 sets of self-developed intelligent equipment and innovative bridge riveting processes, we have achieved fully automated production for spring riveting, with a daily production capacity exceeding 2 million sets.

    Application

    High Precision Assembly

    Suitable for various automated assembly scenarios. The bridge riveting structure ensures spring stability, while high dimensional accuracy guarantees quick and precise alignment, improving overall production efficiency.

    Fully Automated Production of Bridge-Riveted 18650 Battery Connectors

    Application

    Choose according to your needs: We provide AA battery contact springs in various materials, passing 24, 48, or 72-hour salt spray tests respectively. All plated batches undergo solderability testing, ensuring reliable solderability for your stable selection.

    Utilizing our self-developed smart equipment, the bridge riveting process for springs is entirely hands-free
    Utilizing our self-developed smart equipment, the bridge riveting process for springs is entirely hands-free
    Utilizing our self-developed smart equipment, the bridge riveting process for springs is entirely hands-free

    Design Parameters

    Product Name Universal AA Battery Connector
    Model 055D
    Material SPCC + Steel Wire
    Specifications & Dimensions 18.5 × 16.7 mm
    Surface Treatment Nickel Plating
    Neutral Salt Spray Test 24H
    Feature Fully Automated Production
    Eco-Certification RoHS, REACH

    Product Introduction

    Our universal 18650 battery spring contacts feature a durable bridge-riveted design and are manufactured using fully automated processes, ensuring a daily production capacity of over 2 million units. They are characterized by their secure spring retention, high verticality, and superior metal flatness. Furthermore, these contacts demonstrate excellent weldability and have passed a rigorous 24-hour neutral salt spray test, guaranteeing reliability and longevity.

    Frequently Asked Questions

    Q What is the daily production capacity of your AA battery spring contacts?
    Our fully automated production line, powered by over 40 sets of self-developed intelligent equipment, achieves a daily production capacity exceeding 2 million sets, ensuring timely delivery even for large-volume orders.
    Q What materials are available for the AA battery contact springs?
    The standard model (055D) uses SPCC combined with steel wire. We also offer springs in various materials to meet different salt spray test requirements — 24, 48, or 72 hours — so you can select the best option based on your application environment.
    Q What surface treatment is applied to the battery connectors?
    Our AA battery connectors are finished with nickel plating. All plated batches undergo solderability testing to ensure reliable and consistent weld performance throughout the product lifecycle.
    Q Do your products comply with environmental certifications?
    Yes. Our AA battery spring contacts are fully compliant with both RoHS and REACH environmental regulations, making them suitable for use in products sold in the EU and other regions with strict environmental requirements.
    Q What is the bridge riveting process and what are its advantages?
    The bridge riveting process is an innovative spring assembly technique that is entirely hands-free and fully automated. It ensures superior spring stability, high verticality, and consistent dimensional accuracy, which leads to faster and more precise alignment during automated assembly — significantly improving overall production efficiency.
    Q What scenarios are these battery spring contacts suitable for?
    These contacts are suitable for a wide range of automated assembly scenarios that require AA or 18650 battery connections. Their high dimensional accuracy and stable bridge-riveted structure make them ideal for consumer electronics, power tools, lighting devices, and other battery-powered applications.