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China Suppliers Factory for Fully Automated 18650 Battery Connectors with High Capacity and Quality Assurance
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China Suppliers Factory for Fully Automated 18650 Battery Connectors with High Capacity and Quality Assurance

Introducing our advanced 18650 battery contact springs, crafted through a fully automated bridge riveting process, which sets us apart as leading China suppliers in the industry. Our factory ensures that we achieve a remarkable daily production capacity of over 2 million sets, effectively preventing any spring detachment. Our products are engineered for high verticality and flatness, exceptional solderability, and they successfully pass a rigorous 24-hour neutral salt spray test. This commitment to quality and reliability makes our 18650 battery contact springs a top choice for customers seeking dependable solutions

    Product Application

    Utilizing our self-developed smart equipment, the bridge riveting process for springs is entirely hands-free

    Application

    Assurance of Quality and Efficiency: Thanks to over 40 sets of self-developed intelligent equipment and innovative bridge riveting processes, we have achieved fully automated production for spring riveting, with a daily production capacity exceeding 2 million sets.

    Application

    Suitable for various automated assembly scenarios. The bridge riveting structure ensures spring stability, while high dimensional accuracy guarantees quick and precise alignment, improving overall production efficiency.
    Fully Automated Production of Bridge-Riveted 18650 Battery Connectors

    Application

    🛡️ Choose according to your needs: We provide AA battery contact springs in various materials, passing 24, 48, or 72-hour salt spray tests respectively. All plated batches undergo solderability testing, ensuring reliable solderability for your stable selection.
    Utilizing our self-developed smart equipment, the bridge riveting process for springs is entirely hands-free
    Utilizing our self-developed smart equipment, the bridge riveting process for springs is entirely hands-free
    Utilizing our self-developed smart equipment, the bridge riveting process for springs is entirely hands-free

    Design Parameters

    Product Name Universal AA Battery Connector
    Model 055D
    Material SPCC + Steel Wire
    Specifications & Dimensions 18.5 × 16.7 mm
    Surface Treatment Nickel Plating
    Neutral Salt Spray Test 24H
    Feature Fully Automated Production
    Eco-Certification RoHS, REACH

    Product Introduction

    Our universal 18650 battery spring contacts feature a durable bridge-riveted design and are manufactured using fully automated processes, ensuring a daily production capacity of over 2 million units. They are characterized by their secure spring retention, high verticality, and superior metal flatness. Furthermore, these contacts demonstrate excellent weldability and have passed a rigorous 24-hour neutral salt spray test, guaranteeing reliability and longevity.
    • Bridge-Riveted Design
    • Fully Automated Production
    • 2M+ Units / Day
    • High Verticality
    • Excellent Weldability
    • 24H Salt Spray Tested
    • RoHS & REACH Certified

    Frequently Asked Questions

    Q What is the daily production capacity of your AA battery connectors?
    Our production line leverages over 40 sets of self-developed intelligent equipment with fully automated bridge riveting processes, achieving a daily production capacity exceeding 2 million sets, ensuring reliable and timely supply for large-scale procurement needs.
    Q What materials are used in the universal AA battery connector (Model 055D)?
    The Model 055D universal AA battery connector is made from SPCC (cold-rolled steel) combined with steel wire, and features a nickel-plating surface treatment to ensure superior conductivity and corrosion resistance.
    Q What salt spray test options are available for AA battery contact springs?
    We offer AA battery contact springs in various material grades, supporting 24-hour, 48-hour, or 72-hour neutral salt spray tests respectively. Customers can select the appropriate specification based on their application environment and reliability requirements.
    Q Are your battery connectors compliant with RoHS and REACH regulations?
    Yes. All our AA battery connectors, including the Model 055D, have obtained both RoHS and REACH eco-certifications, meeting international environmental and safety standards for use in consumer electronics and industrial applications worldwide.
    Q How does the bridge-riveted design benefit spring stability and assembly?
    The bridge-riveted structure mechanically locks the spring in place, eliminating loosening risks during high-vibration or high-cycle operations. Combined with high dimensional accuracy (18.5 × 16.7 mm), it guarantees precise, quick alignment in automated assembly lines, significantly improving overall production efficiency and product consistency.
    Q Is solderability testing performed on all plated batches?
    Yes. Every plated production batch undergoes strict solderability testing to verify that the nickel-plated surface meets the required wetting and bonding standards. This ensures consistent, reliable solderability across all delivered products, giving you full confidence in downstream assembly processes.