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China Suppliers Factory: Fully Automated AA Battery Connectors with Bridge Riveting - High Quality & Reliability
Product Application
Application
We rely on self-developed intelligent production equipment as the core, adopting bridge riveting technology to ensure fully automated and highly consistent spring assembly. More than 40 machines operate in coordination, supporting a robust daily delivery capacity of over 2 million sets.
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Fully Automated Assembly
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40+ Smart Machines
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2M+ Sets / Day
Application
Using bridge riveting technology, the spring remains secure and never loosens. Strict control over verticality and flatness provides reliable support for automated assembly.
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Spring Never Loosens
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High Verticality & Flatness
Application
Every model of universal AA battery contact spring is developed through strict material and process selection, achieving tiered salt spray corrosion resistance of 24, 48, or 72 hours. Additionally, each plated batch is required to pass solderability testing to validate its performance.
Design Parameters
| Product Name | Universal AA Battery Connector |
| Model | 027D、027L |
| Material | SPCC + Steel Wire |
| Specifications & Dimensions | 14×12mm；29.6×12mm |
| Surface Treatment | Nickel Plating |
| Neutral Salt Spray Test | 24H |
| Feature | Fully Automated Production |
| Eco-Certification | 🌿 RoHS 🌿 REACH |
Product Introduction
Our universal AA battery spring contacts feature a durable bridge-riveted design and are manufactured using fully automated processes, ensuring a daily production capacity of over 2 million units. They are characterized by their secure spring retention, high verticality, and superior metal flatness. Furthermore, these contacts demonstrate excellent weldability and have passed a rigorous 24-hour neutral salt spray test, guaranteeing reliability and longevity.
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Bridge-Riveted Design
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2M+ Units / Day
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Secure Spring Retention
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24H Salt Spray Tested
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Excellent Weldability
Frequently Asked Questions
Q
What is the daily production capacity for the universal AA battery connector?
Our production facility is equipped with over 40 self-developed smart machines operating in coordination, enabling a daily delivery capacity of over 2 million sets. This ensures prompt fulfillment of both large-scale and time-sensitive orders.
Q
What is bridge riveting technology, and why is it used for spring assembly?
Bridge riveting technology is a specialized joining process that mechanically locks the spring to the contact plate without the need for welding or adhesives. It ensures the spring remains permanently secure and never loosens during use, while also maintaining strict verticality and flatness — both of which are critical for reliable automated assembly.
Q
What salt spray corrosion resistance levels are available for these battery contacts?
Each model is developed through strict material and process selection, offering tiered salt spray corrosion resistance levels of 24, 48, or 72 hours. The standard model (027D / 027L) passes a 24-hour neutral salt spray test, and higher-grade options are available upon request.
Q
What material and surface treatment are used for the universal AA battery connector?
The connectors are made from SPCC (cold-rolled steel) combined with a steel wire spring component. The surface treatment applied is nickel plating, which enhances conductivity, corrosion resistance, and solderability. Each plated batch must pass solderability testing before shipment.
Q
Do the AA battery connectors comply with environmental regulations?
Yes. All universal AA battery connectors are certified to meet both RoHS (Restriction of Hazardous Substances) and REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals) standards, ensuring they are safe for use in consumer electronics and compliant with global environmental requirements.
Q
What models and dimensions are available for the universal AA battery connector?
Two models are currently available: Model 027D (14×12mm) and Model 027L (29.6×12mm). Both are manufactured using fully automated bridge riveting processes, and both share the same material composition and surface treatment specifications. Custom dimensions may be available upon request.