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China Suppliers Factory: Fully Automated Production of Durable, Riveted AA Battery Connectors with High Reliability
Product Application
Application
Our production advantages are reflected in: self-developed intelligent equipment, fully automated bridge riveting technology (no manual steps), and the daily production capacity of over 2 million sets enabled by our production line consisting of over 40 machines.
🤖 Smart Equipment
⚙️ 40+ Machines
🏭 2M+ Daily Output
Application
Bridge riveting technology eliminates the risk of spring detachment. Excellent vertical and flat precision ensures first-time-success in automated assembly.
🔒 No Spring Detachment
🎯 High Precision
Application
🛡️
The core advantage lies in dual assurance of corrosion resistance and solderability. Universal AA battery contact springs meet varying salt spray test durations (24/48/72 hours) through material optimization, with every plated batch undergoing solderability testing to ensure reliable performance.
Design Parameters
| Product Name | AA Battery Connector |
| Model | 095L |
| Material | SPCC + Steel Wire |
| Specifications & Dimensions | 26.2 × 12 mm |
| Surface Treatment | Nickel Plating |
| Neutral Salt Spray Test | 24H |
| Feature | Fully Automated Production |
| Eco-Certification | RoHS, REACH |
Product Introduction
💡
Our AA battery spring contacts feature a durable bridge-riveted design and are manufactured using fully automated processes, ensuring a daily production capacity of over 2 million units. They are characterized by their secure spring retention, high verticality, and superior metal flatness. Furthermore, these contacts demonstrate excellent weldability and have passed a rigorous 24-hour neutral salt spray test, guaranteeing reliability and longevity.
Frequently Asked Questions
Q
What is bridge riveting technology, and why does it matter for AA battery connectors?
Bridge riveting technology is a specialized manufacturing process that permanently secures the spring to the connector body, completely eliminating the risk of spring detachment. This ensures a stable and reliable electrical connection throughout the product's lifespan, making it especially important for automated assembly applications.
Q
What is the daily production capacity for these AA battery spring contacts?
Thanks to our production line of over 40 self-developed intelligent machines and fully automated bridge riveting processes, we achieve a daily production capacity of more than 2 million sets, ensuring consistent supply for large-volume orders.
Q
What surface treatment is applied, and how is corrosion resistance ensured?
These connectors undergo nickel plating as their standard surface treatment. Corrosion resistance is verified through neutral salt spray testing. Depending on material optimization, our AA battery contact springs can meet salt spray test durations of 24, 48, or 72 hours, covering a wide range of application requirements.
Q
Are these battery connectors compliant with environmental regulations?
Yes. Our AA battery connectors are certified to both RoHS and REACH standards, ensuring they are free from hazardous substances and fully compliant with international environmental and safety requirements.
Q
How is solderability quality guaranteed during production?
Every plated batch undergoes dedicated solderability testing as part of our quality control process. This ensures that each connector achieves reliable solder joints during assembly, reducing failures and improving overall product performance in end applications.
Q
What are the key specifications of the 095L AA battery connector model?
The model 095L AA battery connector is made from SPCC combined with steel wire, with dimensions of 26.2 × 12 mm. It features a nickel-plated surface, passes a 24-hour neutral salt spray test, and is produced entirely through fully automated manufacturing processes, guaranteeing consistent dimensional accuracy and electrical performance.