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China Suppliers: Fully Automated Factory Production of Custom-Shaped AAA Battery Connectors with Bridge Riveting
Product Application
Application
We provide fully automated battery contact spring manufacturing solutions based on self-developed intelligent equipment. The bridge riveting process eliminates reliance on manual operations, and over 40 machines ensure a production capacity exceeding 2 million sets per day, balancing scale with precision.
Application
Say goodbye to spring loosening and assembly jams. Our bridge-riveted contacts, with higher verticality and flatness, set a new standard for smooth assembly.
Quality Assurance
Application
Custom-shaped AAA battery contact springs, multiple material options available, corrosion resistance covering 24/48/72-hour salt spray tests. Every plated batch undergoes mandatory soldering tests, ensuring excellent and reliable performance.
Design Parameters
| Product Name | Custom-Shaped AAA Battery Connectors |
| Model | 124F |
| Material | SPCC |
| Specifications & Dimensions | 10.7×8mm |
| Surface Treatment | Nickel Plating |
| Neutral Salt Spray Test | 24H |
| Feature | Fully Automated Production |
| Eco-Certification | RoHS, REACH |
Product Introduction
Our custom-shaped AAA battery connectors feature a durable bridge-riveted design and are manufactured using fully automated processes, ensuring a daily production capacity of over 2 million units. They are characterized by their secure spring retention, high verticality, and superior metal flatness. Furthermore, these contacts demonstrate excellent weldability and have passed a rigorous 24-hour neutral salt spray test, guaranteeing reliability and longevity.
Frequently Asked Questions
Q
What is the daily production capacity for these custom-shaped AAA battery connectors?
Our fully automated production line, supported by over 40 dedicated machines, achieves a production capacity exceeding 2 million sets per day, ensuring consistent supply at scale without compromising precision.
Q
What material is used for the custom-shaped AAA battery connectors?
The connectors are made from SPCC (cold-rolled steel sheet), with nickel plating as the standard surface treatment. Multiple material options are also available based on specific application requirements.
Q
What level of corrosion resistance do these battery connectors offer?
These connectors are designed for strong corrosion resistance, with options covering 24-hour, 48-hour, and 72-hour neutral salt spray tests. Every plated batch undergoes mandatory soldering tests to guarantee consistent and reliable performance.
Q
How does the bridge-riveted design improve assembly quality?
The bridge-riveted design significantly improves spring verticality and metal flatness, effectively eliminating common issues such as spring loosening and assembly jams. This ensures smoother, more reliable battery contact assembly in end products.
Q
Are these battery connectors compliant with environmental and safety certifications?
Yes. These connectors comply with RoHS and REACH eco-certifications, ensuring they meet international environmental and safety standards for use in global markets.
Q
What are the key specifications and dimensions of the 124F model?
The model 124F features dimensions of 10.7×8mm, made from SPCC with nickel plating surface treatment. It supports fully automated production and is certified under RoHS and REACH standards, making it suitable for a wide range of battery-powered devices.