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Fully Automated AA Battery Connector Production by Leading China Suppliers and Factory with High Durability and Precision
Product Application
Application
Our production advantages are reflected in: self-developed intelligent equipment, fully automated bridge riveting technology (no manual steps), and the daily production capacity of over 2 million sets enabled by our production line consisting of over 40 machines.
Application
Bridge riveting technology eliminates the risk of spring detachment. Excellent vertical and flat precision ensures first-time-success in automated assembly.
Application
🛡️
The core advantage lies in dual assurance of corrosion resistance and solderability. Universal AA battery contact springs meet varying salt spray test durations (24/48/72 hours) through material optimization, with every plated batch undergoing solderability testing to ensure reliable performance.
Design Parameters
| Product Name | AA Battery Connector |
| Model | 095L |
| Material | SPCC + Steel Wire |
| Specifications & Dimensions | 26.2 × 12 mm |
| Surface Treatment | Nickel Plating |
| Neutral Salt Spray Test | 24H |
| Feature | Fully Automated Production |
| Eco-Certification | RoHS, REACH |
Product Introduction
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Our AA battery spring contacts feature a durable bridge-riveted design and are manufactured using fully automated processes, ensuring a daily production capacity of over 2 million units. They are characterized by their secure spring retention, high verticality, and superior metal flatness. Furthermore, these contacts demonstrate excellent weldability and have passed a rigorous 24-hour neutral salt spray test, guaranteeing reliability and longevity.
Frequently Asked Questions
Q
What is bridge riveting technology and what are its key advantages?
Bridge riveting technology is a fully automated spring connection process that mechanically locks the spring to the contact plate, completely eliminating the risk of spring detachment during use. It also delivers superior vertical and flat precision, which ensures first-time success rates in automated assembly lines.
Q
What is the daily production capacity for these AA battery connectors?
Thanks to a production line of over 40 dedicated smart machines and fully automated processes, the daily production capacity exceeds 2 million sets, making it well-suited for large-scale procurement requirements.
Q
What salt spray test standards does the AA battery connector meet?
The standard model (095L) passes a 24-hour neutral salt spray test. Through material optimization, versions meeting 48-hour and 72-hour salt spray durations are also available, accommodating different application environments and corrosion resistance requirements.
Q
What materials and surface treatments are used for the AA battery connector?
The connector is made from SPCC cold-rolled steel combined with a steel wire spring. The surface is finished with nickel plating to enhance corrosion resistance and solderability. Every plated batch undergoes solderability testing to ensure consistent, reliable performance.
Q
Does the AA battery connector comply with environmental and safety certifications?
Yes. The product holds both RoHS and REACH eco-certifications, ensuring that it is free from hazardous substances and complies with international environmental regulations for electronic components. It is suitable for export to European and global markets.
Q
What are the key specifications and dimensions of the 095L model?
The 095L AA battery connector measures 26.2 × 12 mm. It features a bridge-riveted spring structure, nickel-plated surface treatment, and is produced via fully automated manufacturing to guarantee dimensional consistency and high-quality output across every unit.